Differences between Fully Automatic and Semi-automatic Liquid Filling Machines

Degree of automation

Fully automatic liquid filling machine. If the operation should be commended as high, the lowest human intervention is required in the production process. From feeding the empty bottles to filling, capping, labeling, and packing, elderly people or at times even machines are not needed. It combines several automated devices, and can finish shifting many operation steps by itself.

Semi-automatic liquid filling machine. In certain processes for instance, feeding of empty bottles or capping processes, human intervention is necessary. This means that even though the filling operation can be done with the help of a machine, most of other links need to be done by hand.

Operation Process

Fully automatic filling machine. All that is required from the operator is setting the parameters of the machine and switching it on. All the filling operations are done by the machine and no other help is needed from the human. A conveyor belt arrangement can be provided on the production line to assist in moving empty bottles from the automatic filling machine and also in moving the filled liquids or the completed bottles and other production

The filling machine is semi automatic. Only three out of their five main functions were engaged which are rotational motion, filling and discharge of the content. Bottles must be manually placed and filling process started though the operation is comparatively easy. After a bottle is filled with the material, its capping or putting in the package and other processes may require carrying out by hand to take the empty bottle out.

Production efficiency

Fully automatic filling machine: It has a lot of efficiency hence suitable in mass production. The production line can operate all day and manage bigger orders. Since the manual factor is lessened, the rate of production becomes higher and more steady.

Semi-automatic filling machine: It works at a low level of efficiency since it depends on the speed of manual operations hence ideal for small and medium scale production or contracted small quantity production. Even if there is an automated part, there will be hindrances in the total output because of the manual tasks.

Equipment cost

Fully automatic filling machine: Since the equipment cost is high it always entail high capital investment. But because of their increased level in automation, an entire production line will pose a greater challenge in terms of equipment design and processes involved.

Semi-automatic filling machine: It has low equipment cost and simple equipment design. This one caters for low budget enterprises especially small or medium production companies.

Operation and maintenance

Fully automatic filling machine: Higher skills are demanded in the aspect of control and management of the maintenance work. Normally the operation and maintenance of such equipment require skilled persons in order to prevent deplorable working conditions of the equipment.

Three or four head semi automatic filling machine: The usage and upkeep of these machines are not too complicated. Ordinary operators can be trained to use the machine and there are not many difficulties in doing maintenance of the equipment.

Applicable scenarios

Fully automatic filling machine: It is appropriate for large factories and enterprises with large-sized production outputs especially in sectors that are being demanded for durability arth their production, like in food and beverage, cosmetics and pharmaceuticals industries.

Semi automatic filling machine: This is optimal for small and medium sized enterprises or commencing business entities. It is meant for small size and multiple product types production jobs. It is quite flexible and perfect for industries which are faced by highly fluctuated demand scenarios.

Degree of customization

Fully automatic filling machine: In most cases, they allow high levels of customization. It is possible to determine the intended parameters and the layout of the production line for various types of bottles, characteristics of the liquid and requirements of the production process.

Semi automatic filling machine: While partial customization is possible however due to low level of automation higher level of flexibility cannot be provided and therefore is best suited for a narrow range of production requirements.

Conclusion:

The machine fully automatic liquid filling machine is ideal for high volume high efficiency low flexibility standard production while the semi automatic filling machines are more applicable in small and medium sized enterprises or applications with low but varying volumes of output and varieties.